Step 1: Mining of Blocks
Granites are found deep inside the earth’s crust and thus the place where the mining of granites takes place is called “QUARRY”.
Blasting
Blasting of dynamites, use of drilling machines and huge JCBs are very common while extracting the granite blocks from those Quarries.
Supervision
It takes very strict supervision, policies and regulations to extract the blocks as it is one of the most injury-prone step while manufacturing granites. Brave employees work day and night keeping different measure of precaution in account.
Examine
After the blocks of those granites are extracted, they are read, examined and measured before they are shipped to the manufacturing plants.
Step 2 Examination of Blocks
After the blocks of those granites are extracted, they are read, examined and measured before they are shipped to the manufacturing plants.
Re-Measured
After the granite blocks are shipped to the manufacturing plants; blocks are re-measured,
Cutting
the second step is to figure out or examine the flaws in the block and clean them away by cutting the flawed part of the block.
Cracks Checking
Flaws in the block can be either a crack (also referred to as lines), patch (a discolored area in a block).
Step 3 Cutting into Slabs
After examination of Block, Supervisor of the manufacturing plant belonging to blades and cutting department will now use their experience
West Extraction
along with some math calculation and then figure out about how to cut the granite slabs from the block to have more extraction and less waste.
Planing
In other words, its supervisor’s job to see and plan the ways on how to cut the slab from the granite block to have more clean and bold slabs.
Desired Size
After getting the knowledge on this, granite blocks are then laid below the heavy blade machines which then cut those slabs in the desired thickness and height.
Skilled Labor Work
Skilled labors get into separating individual slabs from Blocks after cutting is done. It is to be made sure that there is minimum wastage during separating the slabs.
Step 4 Grinding & Polishing
After Chipping, those slabs are then sent to the grinding and polishing department for the further process.
Rotate
Slabs are laid under the heavy hydraulic press with the rotators at the edge.
level
Those rotators have grinding panel attached to them and those rotators spins over the slabs so that the level of the Granite surface become same in case of variance so that polish can be done accurately and alike in whole slab.
Textures feeling
Thereafter, Epoxy is applied over the slabs for uniformity of polish in whole slab and give a shiny and smooth texture feeling.
Epoxy Absorb
After applying those epoxies granite slabs should be dried so as to let the raw granite slabs absorb the epoxy.
Polishing
Thereafter, slabs are laid under the heavy hydraulic press with the rotators at the edge. Those rotators have polishing panel attached to them and those rotators spins over the slabs so that the granite is shiny and glossy.
Step 5 Audgecutting
After Polishing, the slabs are cut to specific sizes as per the customer requirements.
Proper Shape
It is also used for trimming the edges into the proper shape.
Customers Need
he sizes vary from customer to customer & we are committed to provide accurate size as per their needs.
Step 6 Inspection & Packing
Thereafter, each slab is examined by our Quality Inspector so that no flaws remain (If remained, flaws are removed and only fresh part to be delivered to the Customer).
Packing
After examination, Slabs are packed with plastic wrapped in all sides along with foam in between each piece. Thereafter the wooden packaging is used.
Transit
We sincerely pay attention with respect to packaging so that material is safe during the transit from Factory premises to the Customer place.